With so many options available, you may get overwhelmed to find the best hypertherm plasma cutter.
At Quickguidepro, we are here to help you!
We have tested dozens of hypertherm plasma cutter from Powermax series including Powermax 30, Powermax 30 XP, Powermax 65, Powermax 85, Powermax 45, Powermax 45 XP. We’ve evaluated each model for construction, performance, accuracy and quality-to-price ratio. We also have analyzed the customer reviews and real-time user experiences.
Finally, our team of experts has put together a list of the 10 most popular models.
Read on to find which of these units might be the right fit for your specific needs!
Here is the round-up of our selected 10 best-selling hypertherm plasma cutter.
Our Recommended 10 Best hypertherm plasma cutter
No matter which hypertherm plasma cutter you pick from our list, it will provide you with the best value for your money.
Continue reading to find the top contenders.
- Auto-voltage automatically adapts to 110 V - 240 V input power. Plug adapters included.
- Comes with hard carry case, eye shields, gloves, shoulder strap, standard consumables and Fine Cut consumables.
- Duramax LT torch design provides a sure, comfortable grip made from heat and impact resistant material.
- Auto-voltage automaticvally adapts to 110 V - 240 V input power. Plug adapters included.
- Comes with hard carry case, ehe shields, gloves, shoulder strap, standard consumables and FineCut consumables.
- Duramax LT torch design provides a sure, comfortable grip made from heat and impact resistant material.
- Recommended Cut Capacity Slow 22 mm (7/8") @ 250 mm/min (10 ipm)
- Recommended Cut Capacity Fast 16 mm (5/8") @ 500 mm/min (20 ipm)
- Severance Capacities 29 mm (1-1/8") @ 125 mm/min (5 ipm)
- Pierce Capacities 12 mm (1/2") *Pierce rating for handheld use or with automatic torch height control
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Simplified system operation minimizes the time and costs spent on training and troubleshooting.
- Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
- Operate it anywhere with the internal air compressor
- Plug into any 120 or 240 V power with Auto-Voltage technology and included plug adapters
- Highly portable. The smallest, lightest weight system in its class
- New AIR T30 torch is rugged and designed to withstand the toughest environments
- Do more in less time. Fast cutting speeds and superior cut quality result in less secondary operations
- [Pilot Arc Function]: BTC500DP 7th plasma cutter has the pilot arc function. It is a high frequency non-touch arc starting mode. The torch head does not need to touch the metal plate. Added PA adjustable function, extended pilot arc maintenance time, reduce energy consumption in non cutting work, reduce electrode burning, and extend service life
- [Digital Display Screen]: The screen centrally display parameters such as air pressure, voltage, and current, allowing users to understand the equipment status in real-time and adjust operations in a timely manner, improving operational efficiency. If plasma cutter cannot work, the screen comes with an error code system, making it easy to find out the problems
- [Air Sensor Technology]: The air sensor built into the machine displays the air pressure on the front panel of the machine. Users can adjust the air pressure manually through the air regulator (air pressure cannot be automatically adjusted). An air filter is installed at the back of the machine, equipped with a quick-connect 1/4 NPT air connector, ready for use right out of the box. Once connected to an air compressor, the recommended air pressure should be within 70 PSI, with a flow rate of 250 liters per minute
- [Cutting Thickness]: Adopting advanced IGBT inverter technology, 50/60Hz high-frequency pilot arc plasma, dual voltage 110/220V, 60% duty cycle. Current display at 110V is 15-35A, Under 220V current display is 15-50A, the maximum cutting thickness is recommended to be 12mm @ 35A 110V, 50PSI; 16mm@50A 220V, 60 PSI
- [PT/2T/4T/PA Function]: Post time function, with an adjustment range of 3-15 seconds. Adjust the cooling time of the torch head to extend the service life of consumables. Generally speaking, we recommend a cooling time of 4-8 seconds. 2T/4T automatic cutting release your finger. 2T is semi-automatic cutting control, and 4T is automatic cutting control. PA adjust the time for the pilot arc, longer seconds good at cutting mesh metal, short seconds is good to extend the life of consumables
- Drag cutting - For dragging the torch directly across the workpiece
- Fine feature cutting - For narrow kerf width with minimal dross and heat-affected zone
- Flush cutting - For cutting closer to base materials using a 45 degree
- Max control gouging - For precise metal removal, shallower gouge profiles and light metal washing
- Max removal gouging - For aggressive metal removal, deep gouge profiles, and extreme metal washing
- Mechanized cutting - For portable automation and table cutting
- ★ 𝟐𝟎𝟐𝟒 𝐔𝐩𝐠𝐫𝐚𝐝𝐞𝐝 𝐌𝐨𝐝𝐞𝐥: 5/8-inch (16mm) Clean Cut, 3/4-inch (20mm) Severance Cut, Newly Upgraded PC board, Remarkable 25% Increase in Cutting Power compared to other standard 50-amp plasma cutters.
- ★ 𝐑𝐞𝐦𝐚𝐫𝐤𝐚𝐛𝐥𝐞 𝟐𝟓% 𝐈𝐧𝐜𝐫𝐞𝐚𝐬𝐞 𝐢𝐧 𝐂𝐮𝐭𝐭𝐢𝐧𝐠 𝐏𝐨𝐰𝐞𝐫: Enhanced with 𝐚𝐝𝐝𝐢𝐭𝐢𝐨𝐧𝐚𝐥 𝐈𝐆𝐁𝐓𝐬 on LOTOS 𝐍𝐞𝐰𝐥𝐲 𝐔𝐩𝐠𝐫𝐚𝐝𝐞𝐝 𝐏𝐂𝐁 𝐛𝐨𝐚𝐫𝐝 & 𝐓𝐨𝐫𝐜𝐡, delivering a remarkable 25% increase in cutting power output compared to standard 50-amp plasma cutters. The advanced control systems and precision cutting flames of the newly designed torch ensure high-precision cuts with smooth and fine cut lines. Experience faster cutting speeds without compromising accuracy.
- ★ 𝐒𝐚𝐟𝐞 & 𝐚𝐭 𝐋𝐨𝐰 𝐂𝐨𝐬𝐭: Newly designed upgraded torch and consumables guarantee enhanced precision cutting and increased durability, leading to a much longer consumable lifespan. 𝐓𝐡𝐢𝐬 𝐡𝐞𝐥𝐩𝐬 𝐥𝐨𝐰𝐞𝐫 𝐲𝐨𝐮𝐫 𝐨𝐯𝐞𝐫𝐚𝐥𝐥 𝐮𝐬𝐚𝐠𝐞 𝐜𝐨𝐬𝐭𝐬. The compact plasma cutter features a convenient handle for portability, and it utilizes non-hazardous compressed air to effortlessly cut through various materials, including stainless steel, alloy steel, mild steel, copper, and aluminum.
- ★ 𝐄𝐚𝐬𝐲 𝐒𝐞𝐭𝐮𝐩 𝐰𝐢𝐭𝐡𝐢𝐧 𝟏 𝐌𝐢𝐧𝐮𝐭𝐞: The pre-installed NPT 1/4" industry-type D plug and air filter regulator enable seamless connection to your air compressor using the existing stand coupler. Setting up the entire machine is effortless and can be completed within 1 minute. ★ 𝐅𝐫𝐨𝐧𝐭-𝐌𝐨𝐮𝐧𝐭𝐞𝐝 𝐑𝐞𝐠𝐮𝐥𝐚𝐭𝐨𝐫: Emphasize the significance of pressure adjustment for attaining precise cutting. Ensures a 100% Air Leakage-Free Guarantee.
- ★ 𝐋𝐢𝐟𝐞𝐭𝐢𝐦𝐞 𝐓𝐞𝐜𝐡𝐧𝐢𝐜𝐚𝐥 𝐒𝐮𝐩𝐩𝐨𝐫𝐭: we offer a 𝟑𝟎 𝐝𝐚𝐲 𝐦𝐨𝐧𝐞𝐲-𝐛𝐚𝐜𝐤 𝐠𝐮𝐚𝐫𝐚𝐧𝐭𝐞𝐞 and 𝐚 𝟏-𝐲𝐞𝐚𝐫 𝐍𝐞𝐰 𝐑𝐞𝐩𝐥𝐚𝐜𝐞𝐦𝐞𝐧𝐭 𝐰𝐚𝐫𝐫𝐚𝐧𝐭𝐲 along with a 𝐭𝐨𝐭𝐚𝐥 𝟑-𝐘𝐞𝐚𝐫 𝐥𝐢𝐦𝐢𝐭𝐞𝐝 𝐰𝐚𝐫𝐫𝐚𝐧𝐭𝐲 covered by our US based lifetime technical support. To avail the warranty, please submit the warranty registration form on our website. 𝐎𝐮𝐫 𝐔𝐒𝐀-𝐛𝐚𝐬𝐞𝐝 dedicated customer service team is readily available to assist you through phone or email.
- ★ 𝐍𝐨𝐧-𝐓𝐨𝐮𝐜𝐡 𝐏𝐢𝐥𝐨𝐭 𝐀𝐫𝐜 𝐏𝐥𝐚𝐬𝐦𝐚 𝐂𝐮𝐭𝐭𝐞𝐫: Effortlessly cuts through rough, painted, and rusty surfaces while generating minimal slag. The pilot arc technology enables cutting without direct contact between the tip and the metal, resulting in improved cutting quality and extended consumable lifespan.
- ★ 𝐎𝐮𝐭𝐩𝐮𝐭 & 𝐏𝐞𝐫𝐟𝐨𝐫𝐦𝐚𝐧𝐜𝐞: 10-50A DC output, 5/8” ideal clean cut and 3/4” maximum severance cut under 220/240V. 10-35A DC output, 3/8" ideal clean cut and 1/2" maximum severance cut under 110/120V. SUITABLE CUTTING for Stainless Steel, Alloy Steel, Mild Steel, Copper, Aluminum, etc. Uses non-hazardous compressed air to cut, safe and at low cost.
- ★ 𝐏𝐚𝐜𝐤𝐚𝐠𝐞 𝐈𝐧𝐜𝐥𝐮𝐝𝐞𝐬: Power supply, Plasma cutting torch, ground clamp, Pre-installed NPT 1/4” industry type D plug and Air filter regulator, consumables, Instruction Manual, etc.
- Drag cutting - For dragging the torch directly across the workpiece
- Fine feature cutting - For narrow kerf width with minimal dross and heat-affected zone
- Flush cutting - For cutting closer to base materials using a 45 degree
- Max control gouging - For precise metal removal, shallower gouge profiles and light metal washing
- Max removal gouging - For aggressive metal removal, deep gouge profiles, and extreme metal washing
- Mechanized cutting - For portable automation and table cutting
Last update on 2024-12-04 / Affiliate links / Images from Amazon Product Advertising API
Conclusion
So, which are the best hypertherm plasma cutter to get right now?
Hope, you have found this list helpful to decide on.
Then, why are you waiting for?
Pick the right one from this comprehensive list to meet your needs.

I’m Ivan D. Mitchell. I’m the Chief Engineer, Manufacturing Engineering Tool and Launch, specialising in automotive equipment design and build which meets World Class Manufacturing methodology. I have 15 years of work experience as a Tooling Specialist on some of the leading automotive manufacturing companies. When I launched this site, I wanted to create a platform where you’ll get everything about tools in one place. I also wanted to share my experience in the tool industry. I’ll do my best to share the information you need to truly make your tool using experience better. I hope you find our guides, reviews, information HELPFUL. If you have any inquiries, I’m always here to help you.