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10 Best 110v Plasma Cutters: Precision Tools for Every Workshop

When it comes to precision cutting and efficient metalwork, a quality plasma cutter is an indispensable tool, especially for those operating within a 110-volt power supply. Whether you’re a DIY enthusiast or a professional fabricator, the right plasma cutter can make all the difference in achieving clean, accurate cuts on various materials.

To assist you in finding the perfect machine for your needs, we’ve meticulously curated a list of the top 10 best 110v plasma cutters on the market. From portability to power, these machines offer a diverse range of features to suit every cutting requirement. 

Here is the round-up of our selected 10 best-selling 110v plasma cutter.

Our Recommended 10 Best 110v plasma cutters

Here’s a list of 10 highly recommended 110V plasma cutters:

Bestseller No. 1
bestarc Plasma Cutter, Pilot Arc BTC500DP 2nd Generation 50Amps Dual Voltage 110/220V Plasma Cutting Machine (BTC500DP 110/220)
  • [Pilot Arc Function]: This plasma cutter has the pilot arc function. It is a high frequency non-touch arc starting mode. The torch head does not need to touch the metal plate. It can greatly extend the working life of consumables, and increase the cutting thickness; plasma cutter with this function can cut steel plates with rust and paint on the surface.
  • [Dual-Voltage 110/220V]: Automatic dual-voltage 110/220V. The user only needs to connect the matching power plug to the 110V or 220V power source, and the machine will automatically identify the voltage. The 110/220V voltage indicator on the front panel of the machine will clearly indicate the input voltage.
  • [Air Pressure & Air Compressor]: The regulator and gauge are installed in front of the panel,you can read the air pressure value through the air gauge. We recommend air pressure value be in the range of 40-70 PSI. You can also adjust the air pressure through the regulator. The air filter has been installed on the rear of machine with a quick air connector, and the user can use it after connecting with the air compressor. Recommended air compressor 45L/min.
  • [Post Time Function]: BTC500DP with post time function, the adjustment range is 2-15 seconds. This function can be adjusted by yourself extend or shorten the cooling time of the torch head, effectively provide cooling, and extend the working life of consumables. Users can adjust the cooling time required to fully cool the torch head. In generally, we recommend a cooling time of 4-8 seconds, if the Plasma cutter worked too long please cool it for 10-12 seconds.
  • [Cutting Thickness]: BTC500DP is equipped with a current display. You can choose the current to match the air pressure through the cutting chart which mention in manual, expediently and efficiently. Current display at 110V is 10-35A, Under 220V current display is 10-50A, the maximum cutting thickness is recommended to be 12mm @ 35A 110V, 60PSI; 16mm@50A 220V 70 PSI.
Bestseller No. 2
Herocut Plasma Cutter, 35Amp Plasma Cutting Machine, HF 50/60Hz Invert Technology Plasma Cutter, Max Cutting Thickness 8mm (CUT35 110V)
  • ✤ Plasma Cutter, 110V 35A cutting machine with IGBT inverter technology, It is long life and efficient higher than mosfet machine.
  • ✤ Very good to cut car flame, Clean cutting thickness 6mm Max cutting thickness 10mm,Machine only work in 110V not 220V, Please confirm the voltage before buying this machine. Machine maybe explode if connect it to 220V, Be careful~!
  • ✤ This plasma cutter with current display and air gauge fixed on panel, Easy read air pressure and current, these functions are great to help the user cut any metal.
  • ✤ The plasma cutter easy to cut stainless steel, alloy steel, mild steel, Copper,aluminum etc. witgh Quality cutting torch PT31 plasma torch, Max cutting thickness is 8mm at 35Amps 110V 50PSI
  • ✤ Machine come with 110V power plug.1 x 4 meters Cutting torch, 1 x2 meters Earth clamp, 1 x 2 meters Air Hose, 1 x Air filter,2 x Tip (Nozzle), 2 x Electrode, 2×hose clamp,1 x Manual
Bestseller No. 3
GZ GUOZHI Plasma Cutter, 50 Amp Air Inverter Plasma Cutter, 110V/220V Dual Voltage Digital Display IGBT Inverter Plasma Cutting Machine with 2T/4T/TEST Function
  • ????GZ GUOZHI CUT 50 It is the perfect gift for Father, Husband, Friends, DIYer.
  • 【Advanced Technology 】: 20A-50A current adjustment,90V-260V wide-voltage design,unafraid of the voltage fluctuation, 110V/220V dual-voltage automatic conversion. Maximum Cutting Thickness is 1/2 ", ideal clean cutting thickness is 2/5 ". High cutting speed, smooth cutting section and no polish demands.
  • 【Set Up Within 1 Minute】: 1/4 inch industrial D-type plug, can easily and quickly connect to the air compressor, the users do not need to install the air pressure regulator. The whole machine can be setup quickly within 1 min.
  • 【Safety Guarantee】: This Plasma Cutter Machine with over-heating and over-current protection functions, with excellent and reliable quality, use more safety. 2T/4T/TEST function,easy to operation.
  • 【Portable & Lightweight】: We have made a major upgrade to the size and weight of the machine. Compared to other similar products, our CUT-50 is lightweight and small, making it easy to use even in tight spaces.
  • 【Wide Applications】: GZ GUOZHI 50 Amp plasma Cutter able to cut stainless steel, alloy steel, mild steel,copper,aluminum and other metal materials. This cutter can work normally at minus 20 degree.
  • 【After-sales Service】: We offer one year warranty and life-time technical support for every customer. If you have any questions or concerns while using, please feel free to contact us via message or via email.GZ GUOZHI customer service centre will reply within 24hrs.
Bestseller No. 4
Plasma Cutter, CUT50 50 Amp 110V/220V Dual Voltage IGBT Cutting Machine
  • ●This Plasma Cutter Is Made Of High Quality Components, By Adopting The Most Advanced Inverter Technical Of Switch Power, As Well As The Product Life And Work Efficiency Are Increased By 30% Than Ordinary Machines
  • ●The Cutting Effect Is Also Perfect, Smooth Cutting Surface, No Need To Polish,20psi Cut Better
  • ●This Plasma Cutter With LCD Digital Display And Equipped With A Portable Handle,It Is Very Convenient To Operate And Carry
  • ●This Plasma Cutter Is Widely Used For Cutting Stainless Steel, Alloy Steel, Mild Steel, Copper And Other Color Metal Materials,The Cutting Thickness Is 1-20MM
  • ●Our Plasma Cutter Can Automatically Adapt To Switch Input Power Of 90V-260V, Plug And Play In Different Environments, No External Conversion Plug Required,Has Passed 12 High-Temperature Tests, Such As High Temperature, Cold, Dust, Bumps, Throwing,Noise And So On.
Bestseller No. 5
TOOLIOM 50A Non-Touch Pilot ARC Air Plasma Cutter Dual Voltage 110V/220V IGBT Inverter Metal Cutting Machine 1/2' Clean Cut
814 Reviews
TOOLIOM 50A Non-Touch Pilot ARC Air Plasma Cutter Dual Voltage 110V/220V IGBT Inverter Metal Cutting Machine 1/2" Clean Cut
  • Non-touch Polit ARC: Can effectively cut rough, painted and rusty surfaces, and generates the least slag. The torch head does not need to touch the metal plate, then it will start arc. Better cutting quality and longer consumable life.
  • Powerful Cutting Effect: Up to 50A output, 60% Duty Cycle, maximum 1/2" clean cut.
  • Multi-applications: Suitable for cutting stainless steel, alloy steel, low carbon steel, copper and other metal materials.
  • Safety Protection: Certificated by ETL, built in over current protection, over load protection, temperature control.
  • Portable: Auto-voltage adapts to 110 V - 220 V input power with adapter. Lightweight 13lb, can be carry and storage anywhere you need.
Bestseller No. 6
ARCCAPTAIN Plasma Cutter, [Large LED Display] 50Amps Cutter Machine with 110/220V Dual Voltage DC Inverter IGBT 1/2 Inch Clean Cut Post Flow and 2T/4T, for Beginners DIY
  • 【EASY TO CUT, POWERFUL PERFORMANCE】Automatic dual-voltage 110/220V. With advanced IGBT inverter technology, the maximum severance cut can reach up to 3/4" (20 mm), 1/2" (10mm) ideal clean cut, 60% duty cycle. Suitable for alloy steel, stainless steel, mild steel, copper, aluminum, etc. The recommended current is 50A, the recommended psi is between 20-40psi when connecting 110V, the recommended psi is between 30-60psi when connecting 220V.
  • 【EASY TO ASSEMBLE】With a plug-in air filter connector and built-in regulator, help you to get rid of tedious installation anymore. Only takes 30 seconds and you can start cutting.
  • 【PORTABLE & LIGHTWEIGHT】This plasma cutter machine only weighs 13 pounds, easy to carry. It's also tiny and light enough to move with strap in any workplace(strap included).
  • 【ADVANCED DIGITAL TECHNOLOGY】You can adjust the post-flow time from 5-15 seconds to have a clean cut. Also could select 2T/4T to have a comfortable working experience. The exclusive Large LED design provides you with an accurate data display and helps you read all data easier and more clearly without taking off your helmet.
  • 【SAFETY & DURABLE】 ARCCAPTAIN welder machine have passed a variety of professional tests and certifications including TÜV and ANSI standards before leaving our factory. We provide 30-Day Money Back Guarantee and 2-Years Warranty for you.
Bestseller No. 7
LOTOS LTP5000D Plasma Cutter, 50 Amp Non-Touch Pilot Arc Plasma Cutter Machine, 5/8 inch Clean Cut 3/4 inch Severance Cut, Dual Voltage 110/120V or 220/240V, Brown
  • ★ ???????????????????????????????????????? ????????% ???????????????????????????????? ???????? ???????????????????????????? ????????????????????: 5/8" Clean Cut. Enhanced with ???????????????????????????????????????? ???????????????????? on LOTOS ???????????????????? ???????????????????????????????? ???????????? ???????????????????? & ????????????????????, delivering a remarkable 25% increase in cutting power output compared to standard 50-amp plasma cutters. The advanced control systems and precision cutting flames of the newly designed torch ensure high-precision cuts with smooth and fine cut lines. Experience faster cutting speeds without compromising accuracy.
  • ★ ???????????????? & ???????? ???????????? ????????????????: Newly designed upgraded torch and consumables guarantee enhanced precision cutting and increased durability, leading to a much longer consumable lifespan. ???????????????? ???????????????????? ???????????????????? ???????????????? ???????????????????????????? ???????????????????? ????????????????????. The compact plasma cutter features a convenient handle for portability, and it utilizes non-hazardous compressed air to effortlessly cut through various materials, including stainless steel, alloy steel, mild steel, copper, and aluminum.
  • ★ ???????????????? ???????????????????? ???????????????????????? ???? ????????????????????????: The pre-installed NPT 1/4" industry-type D plug and air filter regulator enable seamless connection to your air compressor using the existing stand coupler. Setting up the entire machine is effortless and can be completed within 1 minute. ★ ????????????????????-???????????????????????????? ????????????????????????????????????: Emphasize the significance of pressure adjustment for attaining precise cutting. Ensures a 100% Air Leakage-Free Guarantee.
  • ★ ???????????????????????????????? ???????????????????????????????????? ????????????????????????????: we offer a ???????? ???????????? ????????????????????-???????????????? ???????????????????????????????????? and ???? ????-???????????????? ???????????? ???????????????????????????????????????????? ???????????????????????????????? along with a ???????????????????? ????-???????????????? ???????????????????????????? ???????????????????????????????? covered by our US based lifetime technical support. To avail the warranty, please submit the warranty registration form on our website. ???????????? ????????????-???????????????????? dedicated customer service team is readily available to assist you through phone or email.
  • ★ ????????????-???????????????????? ???????????????????? ???????????? ???????????????????????? ????????????????????????: Effortlessly cuts through rough, painted, and rusty surfaces while generating minimal slag. The pilot arc technology enables cutting without direct contact between the tip and the metal, resulting in improved cutting quality and extended consumable lifespan.
  • ★ ???????????????????????? & ????????????????????????????????????????????: 10-50A DC output, 5/8” ideal clean cut and 3/4” maximum severance cut under 220/240V. 10-35A DC output, 3/8" ideal clean cut and 1/2" maximum severance cut under 110/120V. SUITABLE CUTTING for Stainless Steel, Alloy Steel, Mild Steel, Copper, Aluminum, etc. Uses non-hazardous compressed air to cut, safe and at low cost.
  • ★ ???????????????????????????? ????????????????????????????????: Power supply, Plasma cutting torch, ground clamp, Pre-installed NPT 1/4” industry type D plug and Air filter regulator, consumables, Instruction Manual, etc.
Bestseller No. 8
YESWELDER CUT-55DS 55Amp Non-Touch Pilot Arc Air Power Plasma Cutter 1/2 Inch Clean Cut, Digital 110/220V Dual Voltage IGBT Inverter Plasma Cutting Machine with ETL Approved
  • [NON-TOUCH PILOT ARC] Efficiently cuts though rough, painted, and rusty surfaces and produces minimal slag. Pilot arc technology allows you to cut without touching the tip to the metal. Better cutting quality and longer consumable life.
  • [BUILT-IN POST FLOW] When you stop cutting, the air runs on for a minute to cool the consumable of the plasma cutter torch. This will extend consumable life.
  • [POWERFUL CUTTING ABILITY] 20-55 output, ideal clean cut: 3/10''@110V,1/2''@220V, max cut: 3/5''@110V,4/5''@220V. Uses non-hazardous compressed air to cut stainless steel, alloy steel, mild steel, copper, and aluminum.
  • [LIGHTWEIGHT AND PORTABLE] Allows for connection to 110 or 220 volt receptacles without tools, Portable in the shop or at the job site—at 11.55lb, the shoulder strap allows the end user to easily move from location to location.
  • [ADDED SAFETY] Certificated by ETL, Automatic compensation for voltage fluctuation, over current protection, over load protection, temperature control. Note:Due to the inner structure, the pressure gauge may only read about 30psi, which is the normal phenomenom and it do not affect the whole operation.
Bestseller No. 9
YESWELDER Plasma Cutting Machine 65Amp Non-High Frequency Non-Touch Arc Digital Screen Display DC Inverter 110/220V Dual Voltage Blowback Plasma Cutting Machine CUT-65DS
  • [NON-HF START] The ''blow-back'' start comes without interference and is safe and ideal for general use, friendly to the surrounding electrical machines and human health.
  • [Digital Screen Display]: The screen centrally displays parameters such as air pressure, voltage, current, etc., allowing users to understand the status of the equipment in real time, adjusting the operation in a timely manner, and improving the efficiency of the operation. If the plasma cutting machine can not work, there will be an error code system on the screen, it is easy to find the problem.
  • [Powerful Cleaning Cutting] CUT-65DS adopts the international leading MCU intelligent digital control technology, all the main components are realized by software. Ideal Clean Cut: 5/16"@110V, 5/8"@220V Maximum Cut: 1/2"@110V, 63/64"@220V.
  • [PT/2T/4T Function]: Post time function, adjustable from 5-20 seconds. Adjust the cooling time of the welding head to extend the life of consumables. Generally, we recommend a cooling time of 5-8 seconds. 2T/4T auto cut releases your fingers. 2T is a semi-automatic cutting control, 4T is an automatic cutting control.
  • [AIR FILTER REGULATOR] There is an air pressure sensor inside the machine, users can adjust the air pressure by the regulator. The air filter is mounted at the rear of the machine, which allows for quick connection and saves installation time and improves efficiency.
  • [NON-TOUCH PILOT ARC] The pilot arc IPT40 torch has better cutting performance, which efficiently cuts through rough, painted, and rusty surfaces, while producing minimal slag.
Bestseller No. 10
GZ GUOZHI Plasma Cutter, 65Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, LCD Display IGBT Inverter Cutting Machine, 3/5' Clean Cut,with 2T/4T/TEST
101 Reviews
GZ GUOZHI Plasma Cutter, 65Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, LCD Display IGBT Inverter Cutting Machine, 3/5" Clean Cut,with 2T/4T/TEST
  • 【Non-Touch Pilot Arc Plasma Cutter】: GUOZHI 65 HF Plasma Cutter has high frequency non-touch pilot arc cutting processes, with high success rate of Arc starting and ideal cutting effect.
  • 【Advanced Technology 】: 20A-65A current adjustment, 90V-260V wide-voltage design, unafraid of the voltage fluctuations, 110V/220V dual-voltage automatic conversion. High cutting speed, smooth cutting section and no polish demands.Maximum Cutting Thickness is 1", ideal clean cutting thickness is 3/5". It can cut normally at minus 20 degree.
  • 【Safety Guarantee】: This Cutter is with over-heating and over-current protection functions, with excellent and reliable quality, use more safety. 2T/4T/TEST function, easy to operation.
  • 【Set Up within 1 Minute】: MNPT 1/4 inch industrial D-type coupler, can easily and quickly connect to the air compressor, the users do not need to install the air pressure regulator. The whole machine can be setup quickly within 1 min.
  • 【Quality Accessories】: All accessories are made of high-quality materials. Package Included: CUT-65HF 65-Amp Plasma Cutting Machine, AG60 13-feet Plasma Torch Gun, 500 Amp Work Clamp with 10 Feet Cable, 220V to 110V Transfer Power Adapter, 0.3"Nozzle, 0.4"Nozzle,Electrodes*2, Ceramic Cups*2 and User Manual.

Last update on 2024-05-07 / Affiliate links / Images from Amazon Product Advertising API

What to Consider When Buying 110v Plasma Cutter

When purchasing a 110V plasma cutter, several factors should be taken into consideration to ensure you get the right tool for your needs. Here are some key points to consider:

  1. Cutting Capacity: Determine the maximum thickness of the materials you’ll be cutting regularly. Ensure that the plasma cutter you choose can handle the thickness you require within its specified capacity.
  2. Duty Cycle: Consider the duty cycle of the plasma cutter, which refers to the amount of time it can operate continuously before needing to cool down. A higher duty cycle means more continuous operation without interruptions.
  3. Power Output: While 110V plasma cutters have lower power output compared to higher voltage models, look for one with sufficient power to meet your cutting requirements. Consider the power rating in amps and ensure it aligns with your intended applications.
  4. Portability: If you need a plasma cutter for on-the-go use or if space is limited in your workshop, prioritize models that are lightweight and portable. Look for features such as carrying handles or compact designs for easy transportation.
  5. Versatility: Consider whether you need additional features such as dual voltage capability, adjustable settings for different materials, or compatibility with various consumables. These features can enhance the versatility and usability of the plasma cutter.
  6. Quality and Brand Reputation: Invest in a reputable brand known for producing high-quality plasma cutters with reliable performance and durability. Read reviews from other users and consider the warranty and customer support offered by the manufacturer.
  7. Safety Features: Look for safety features such as thermal overload protection, voltage protection, and air pressure regulation to ensure safe operation and protect both the user and the equipment.
  8. Consumable Availability: Check the availability and cost of consumables such as electrodes, nozzles, and cutting tips for the plasma cutter model you’re considering. Easy access to consumables ensures hassle-free maintenance and prolongs the lifespan of the equipment.
  9. Budget: Determine your budget and consider the value offered by different plasma cutter models within your price range. While it’s essential to stay within budget, prioritize quality and features that align with your cutting needs and long-term goals.

By carefully considering these factors and conducting thorough research, you can select the best 110V plasma cutter to meet your cutting needs effectively and efficiently.

Conclusion

In conclusion, investing in a high-quality 110V plasma cutter can significantly enhance your cutting and welding capabilities, whether you’re a seasoned professional or a DIY enthusiast.

The options listed above represent some of the best choices available on the market, each offering unique features, capabilities, and price points to suit a variety of needs and preferences.

Whether you prioritize portability, cutting precision, or versatility, there’s a plasma cutter on this list to meet your requirements. With any of these top-notch machines in your workshop, you can tackle your projects with confidence, knowing you have a reliable tool at your disposal to deliver clean, precise cuts every time.

Thanks for reading!

FAQS about 110v plasma cutters

1. How thick of metal will a 110v plasma cutter cut?

Ans: The thickness of metal that a 110V plasma cutter can effectively cut depends on various factors, including the specific model of the plasma cutter, the type and quality of consumables used (such as the electrode and nozzle), and the material being cut.

Generally, a 110V plasma cutter is suitable for cutting metal up to around 1/4 inch (6.35 mm) thick, although some higher-end models may be capable of cutting slightly thicker materials, up to 3/8 inch (9.5 mm) or even 1/2 inch (12.7 mm) in certain conditions.

However, it’s essential to consult the manufacturer’s specifications and recommendations for the specific plasma cutter you’re using to determine its maximum cutting capacity accurately.

Additionally, factors like the type of metal being cut, the quality of the compressed air supply, and the cutting speed can all influence the cutter’s performance and its ability to cut through thicker materials.

The PRIMEWELD CUT60 Dual Voltage 110v/220v 60-Amp Plasma Cutter is a versatile machine designed to handle various cutting tasks. When operating on 110 volts, it typically can cut through metal up to approximately 1/2 inch (12.7 mm) thick, depending on the material and specific conditions.

2. Are 110V Plasma Cutters Any Good?

Yes, 110V plasma cutters can be quite good for certain applications. While they may not offer the same cutting capacity as higher voltage models, they are still highly useful for various tasks, particularly in settings where 220V power sources may not be readily available. Here are some advantages of 110V plasma cutters:

Portability: 110V plasma cutters are often more portable and easier to transport than their higher voltage counterparts. This makes them ideal for on-the-go cutting tasks or for use in locations where access to a 220V power source may be limited.

Versatility: While they may not cut through extremely thick materials like 220V models, 110V plasma cutters are still versatile tools that can handle a wide range of cutting tasks, including cutting thin sheets of metal, automotive repairs, HVAC work, and DIY projects.

Ease of Use: Many 110V plasma cutters are designed with user-friendly features, making them suitable for beginners or hobbyists who may not have extensive experience with cutting equipment.

Affordability: Generally, 110V plasma cutters tend to be more affordable than higher voltage models, making them accessible to a wider range of users.

Power Efficiency: For tasks that don’t require cutting through thick materials, a 110V plasma cutter can offer sufficient power while consuming less electricity compared to higher voltage models.

However, it’s important to note that 110V plasma cutters do have limitations in terms of cutting capacity, and they may not be suitable for heavy-duty industrial applications that require cutting through thick metal consistently. It’s essential to consider your specific cutting needs and the materials you’ll be working with when determining whether a 110V plasma cutter is the right choice for you.

3. How Much Power Am I Losing Buying A 110V Plasma Cutter?

Ans: When comparing a 110V plasma cutter to a higher voltage model, such as a 220V plasma cutter, there is a difference in power output. Generally, 220V plasma cutters have higher power output capabilities compared to 110V models. This means that you may experience some limitations in cutting capacity and speed with a 110V plasma cutter.

The amount of power loss you experience when using a 110V plasma cutter depends on several factors:

Cutting Capacity: 220V plasma cutters typically have higher cutting capacities than 110V models. If you frequently work with thicker materials that require more power to cut through, you may notice a significant difference in performance between the two types of plasma cutters.

Cutting Speed: Due to their lower power output, 110V plasma cutters may have slower cutting speeds compared to 220V models. This can result in longer cutting times for the same thickness of material.

Duty Cycle: The duty cycle of a plasma cutter refers to the amount of time it can operate continuously before needing to cool down. Lower voltage plasma cutters often have lower duty cycles compared to higher voltage models. This means you may need to take more frequent breaks during prolonged cutting sessions to prevent overheating.

Versatility: While 110V plasma cutters may be sufficient for many cutting tasks, they may not be as versatile as higher voltage models when it comes to cutting through a wide range of materials and thicknesses.

Power Efficiency: On the flip side, 110V plasma cutters tend to be more power-efficient compared to higher voltage models, which can result in lower energy costs over time.

Ultimately, the amount of power loss you experience when using a 110V plasma cutter depends on your specific cutting needs and the materials you work with. If you primarily work with thinner materials and value portability and convenience, a 110V plasma cutter may still be a suitable option despite the power limitations. However, if you require higher cutting capacities and faster cutting speeds, you may need to invest in a 220V plasma cutter for optimal performance.