Welding spatter cleanup takes up a huge amount of time and effort.
Who doesn’t hate this?
The best way is to prevent weld spatter from sticking to reduce the mess.
So, are you trying to find the best welds anti spatter?
Then, this welding anti-spatter review is for you.
Finding a good anti-spatter spray or gel is somewhat difficult as hundreds of options are available and the good ones are very few.
No worry!
Below you’ll find a comprehensive list of the 5 best welding anti spatter spray and the 2 best anti spatter gels.
Before buying one, read my reviews first.
How to Stop Weld Spatter from Sticking
Spatter is a common by-product in welding that spread around your welding area. Again, the accumulation of spatter on tips and nozzles leads to poor gas coverage resulting in poor-quality welds.
When spatter occurs on the workpiece, you need to clean it to make the weld looks its best. It’s also a lengthy cleanup process. You also need to remove the spatter from the nozzle to increase weld quality and reduce costly downtime.
Unfortunately, despite taking all the precautions to reduce spatter, you may still get some of this culprit (called “bbs”) at times.
However, there are ways to keep the spatter away from adhering in the first place.
Weld anti-spatter (spray or gel) is the best way to employ that doesn’t allow the pesky blobs sticking on your workpiece, to your nozzle and surrounding surface.
Thus, it reduces the need for grinding and other clean-up tasks. Thus, it makes your welded projects look more professional and thousand times less messy.
What Is Welding Anti Spatter Spray?
Anti-spatter spray is a product that prevents the spatter from sticking to the workpiece, nozzles, tips or whatever the surface you sprayed it on.
Anti-Spatter Compound
Welding anti-spatter products may be solvent-based, water-based, or petroleum-based. However, it is available in the form of liquid, aerosol or gel. The standard anti-spatter agent should be non-toxic and it should not contaminate the weld seam.
What Is Anti Spatter Spray Used For?
Anti-spatter welding sprays offer several benefits. These include:
First of all, it helps you to avoid laborious and time-consuming rework of cleaning weld spatter from the workpiece. The spray creates a barrier or coating to prevent the spatter buildup on the surfaces which you can easily wipe off with a cloth.
Secondly, it helps to prevent weld failures. Spatter buildup on the contact tips or nozzles causes blockage. If the wire is prevented from feeding out or shielding gas is blocked, it may lead to short-circuiting resulting in welding failure. Spray prevents excessive buildup on the torch head and thus prevents welding failures.
Finally, spatter management will improve your productivity by reducing downtimes due to frequent wear consumables changes. It also helps to limit the potential welding errors.
Best Welds Anti Spatter Reviews- 7 Top-Picks
These top-rated anti-spatters will make your work easier, which every welder will appreciate!
#1 Weld-Aid Weld-Kleen Heavy Duty Anti-Spatter Liquid, 20 oz (Model: 007030)- Best for the Money
Applications:
Resistance welding tips, Mig and Tig tips, weldments, electrode holders, contact tips, tools, metal molds, and benchtop splash guards
Capacity Vol.: 20 oz
Chemical Compound: Solvent-Based
Color: Clear
Packing Type: Aerosol Can
Physical Form: Liquid
Type: Anti-Spatter & Nozzle Shield
Weld-Aid Weld-Kleen 007030 is a solvent-based anti-spatter aerosol. It has a lot to offer.
First of all, it comes in a large 20 oz can where most of the sprays can are 16 oz at this price. The extra quantity of solution further enhances the value you get for your money.
Weld-Kleen Anti-Spatter solution is super effective to protect fixtures parts, tooling, nozzles, clamps, diffusers, and tips. Once you spray it on your workpiece, it won’t allow spatters to stick to the work surfaces. If there is any residual spatter, you can brush it right off without any hassle.
What’s more, you can apply it on MIG’s nozzle to prevent slag to stick to it. If any slag sticks, you can clean them easily with a popsicle stick or coffee stirrer.
Conveniently, it has quick-drying features and you can use it for higher-duty cycles, pre-heat, and higher temperature applications. Moreover, it is non-flammable and paintable.
The liquid is clear, meaning it won’t leave behind any residue or color.
Pros
- Convenient to use
- Biodegradable
- Quick-drying
- Cost-effective
Cons
- The solution contains some harsh elements that may be harmful if you breathe them in.
#2 Weld-Aid Nozzle-Kleen #2 Anti-Spatter Liquid, 16 oz (model: 007022)
Applications:
Nozzles, contact tips, and welding surface
Capacity Vol. 16 oz
Chemical Compound: solvent-Based
Color: Clear
Packing Type: Aerosol Can
Physical Form: Liquid
Type: Anti-Spatter & Nozzle Shield
If you’re looking for the best anti-spatter welding spray for nozzle, Weld-Aid Nozzle-Kleen #2 is the right option to get.
Nozzle-Kleen #2 is a solvent-based spray that you can use on most base metal applications.
This anti-spatter liquid is very effective to prevent the accumulation of spatter on nozzles and tips to hassle out of cleaning. Thus, it reduces costly downtime and increases welding quality. You can also use it on the welding surface.
Finally, it’s super affordable but don’t let the “cheap” price fool you!
Pros
- Effective and economical
- Fluorocarbons free
- Paintable and non-flammable
- Easy to use
Cons
- It contains hazardous chemical substances that may harm your health in case of breathing. So, it’s recommended to use it in a well-ventilated room and to follow the instruction provided at the back of the can.
#3 Weld-Aid Weld-Kleen 350 Anti-Spatter Liquid, 1 qt
Applications:
Base metal and fixture
Capacity Vol: 1 quart
Chemical Compound: Water-Based
Color: Red
Packing Type: Spray bottle
Physical Form: Liquid
Type: Anti-Spatter
Weld-Kleen 350 is a water-based anti-spatter spray. It is a convenient aerosol powered by air.
Anti-Spatter Liquid is perfect to use on most base metal applications including in robot torch blow-down systems.
It is safe to use and it dries very quickly. Moreover, it doesn’t interfere with the weld quality at all.
Pros
- Very easy to use
- Safe and economical
- Non-toxic & biodegradable
- Paint compatible and can be frozen
Cons
- Nothing found
Although this one comes in a 1-quart spray bottle, there are more options to get for the best anti spatter liquid:
#4 Forney 37030 Welders Anti Spatter, 16-Ounce
Applications:
MIG nozzles, contact tips, and more
Capacity Vol: 16 oz
Chemical Compound: Solvent
Color: Amber
Packing Type: Spray can
Physical Form: Liquid
Type: Anti-Spatter
If you’re looking for the best welding anti-spatter spray for MIG welding, this is it. Though it is specifically designed for MIG welding needs, it’s effective for other types of welding as well.
Forney 37030 mig anti-spatter spray is a Silicone-free product. To prevent spatter from adhering to contact tips, work surface, weld area, and MIG nozzles, this liquid is very effective.
It comes in a 16 oz. aerosol can and very simple to use.
Pros
- Highly effective & reliable
- Simple to use
- Silicone-free
Cons
- It doesn’t hold up well on hot metal. So, you have to apply it while your metal is cold or before starting welding.
#5 Hot Max 23000 Anti-Spatter Spray, Silicone Free, 16 oz
Applications:
Nozzles, contact tips, weld surface
Capacity Vol: 16 oz
Chemical Compound: Solvent
Packing Type: Spray can
Physical Form: Liquid
Type: Anti-Spatter
Hot Max 23000 is an excellent option to get if you prefer painting your metal after welding it. Its silicone-free formula makes it a lot simpler when painting your metal surface.
You can apply it on contact tips and nozzles to increase their life. Moreover, you can use it on freshly cut or machined ends to prevent rust.
Overall, it is one of the best anti-spatter sprays.
Pros
- Paintable
- Fume-free and safe
- Works on hot metal
Cons
- Comparatively pricey
#6 Weld-Aid Nozzle-Kleen Heavy Duty Anti Spatter Nozzle Dip– Best Anti-Spatter Gel, 1 qt
Applications:
Nozzles, and contact tips
Capacity Vol: 1 qt
Chemical Compound: Gel
Color: Black
Packing Type: Container
Physical Form: Gel
Type: Anti-Spatter gel
Weld-Aid Nozzle-Kleen (007094) is one of the best nozzle dip gels for Mig welding.
This heavy-duty gel has excellent cooling properties to ensure a longer nozzle and tip life. It prevents slag or spatters accumulation on the nozzle that helps to reduce downtime and increase welding quality.
What is convenient, you can dip the tip or nozzle cold or hot, the gel won’t migrate into the liner.
Most importantly, the gel is non-toxic and biodegradable. It’s also non-flashing and paints compatible.
Pros
- Excellent cooling properties
- Can dip the cold or hot nozzle
- Non-flashing, & non-toxic
- Paint compatible
- Biodegradable
Cons
- The gel is somewhat thin- more like the consistency of liquid soap. Some users complained that the item leaked through the lid of the container.
#7 Lincoln KH507 Welding Nozzle Gel
Applications:
Nozzles, and contact tips
Capacity Vol: 16 oz
Chemical Compound: Gel
Color: Black
Packing Type: Container/ jar
Physical Form: Gel
Type: Anti-Spatter gel
Here is another excellent welding nozzle gel available on the market. It effectively reduces spatter build-up on the nozzle and tips and helps extend their life.
One of the best aspects of this gel is it is suitable for use on all known processes of automatic and semi-automatic welding fixtures.
Importantly, it doesn’t contain any harsh chemicals, fluorocarbons, hydrocarbons, or silicones. It’s safe to use, environ-friendly and non-flammable. So, you can use it worry-free.
Pros
- Easy to use
- Environmentally safe
- Non-toxic & non-flammable
- Ozone safe
- Odorless
- Inexpensive
Cons
- No issues reported
Best Welds Anti Spatter Buying Guide
There are only a few considerations to buy the right anti spatter spray or gel.
The following buying guide will help you make the right choice and have a pleasant welding experience.
Check the Anti-spatter Ingredients
Before choosing any spatter spray or gel, check the labelling to learn its components. Some products may contain harmful chemicals that can be harmful to both environment and human beings.
Go for one that is non-flammable and fluorocarbon-free.
Choose Between Paintable and Non-Paintable
Look at the paint compatibility of the anti-spatter to determine if it will produce a clean finish.
Consider your finishing plan.
Paintable anti-spatter will allow you to paint the work surface when you’ve finished the welding.
For grinding finishes, an oil-based spray is perfect to prevent oxidation.
Conclusion
These are the best options available right now. However, it’s important to apply the welding anti spatter by following the right way for the best results and to avoid weld defects.
Pick any of these best welds anti spatter to get your welding done without any sticky mess.
Thanks for reading!
FAQs about Welds Anti Spatter and Gel
What are the alternatives to anti-spatter?
Car wax, cooking oil, or vegetable oil are some of the best and safe anti spatter spray alternative. You can mix the cooking oil or vegetable oil with water and put it in a spray bottle for making your homemade anti-spatter spray.
What are the other common ways to clean up spatter?
In addition to using welding anti-spatter agents, using aluminum welding tape is an effective way to deal with spatter. Simply place the tape alongside the seam. It blocks off the spatter close to the seam. Once you are finished your welding, just peel off the tape. On the negatives, aluminum tapes are expensive.
Angle grinders, Cold Chisels, welding hammers, or Sanders are also used to clean up spatter buildup. However, these are conventional and time-honored methods.
Can you use anti-spatter on aluminum?
Yes, you can use anti-spatter on aluminum. It’s also compatible with steel and stainless steel.
How far does weld spatter go?
Weld spatter can travel as long as 35 feet. So, it’s necessary to protect the welding area in all directions from the spatter.
What are the risks of using flammable anti-spray?
There is a considerable safety risk of using the flammable anti-spatter spray for the welder and everyone around. This type of spray contains butane and propane as a propellant that makes them highly flammable. There is also restriction regarding the storage and transport of flammable spray. Again, you can’t use them in confined spaces if there is no sufficient ventilation.
Why you should use a non-flammable anti-spatter spray?
The non-flammable spray contains a water-soluble compound. There are almost no restrictions for storage and transport of this type of spray. You can even use them in confined spaces with limited ventilation. Moreover, there is no risk of the spray itself going up in flames and exposing the user to risk.
I’m Ivan D. Mitchell. I’m the Chief Engineer, Manufacturing Engineering Tool and Launch, specialising in automotive equipment design and build which meets World Class Manufacturing methodology. I have 15 years of work experience as a Tooling Specialist on some of the leading automotive manufacturing companies. When I launched this site, I wanted to create a platform where you’ll get everything about tools in one place. I also wanted to share my experience in the tool industry. I’ll do my best to share the information you need to truly make your tool using experience better. I hope you find our guides, reviews, information HELPFUL. If you have any inquiries, I’m always here to help you.